Attached to the power chain are pusher dogs that push the load along the free track, which is made of two formed channels. Belt merge single chain merge application lateral force on belt in one direction only double chain merge application lateral force on belt in two directions technical specifications generical technical data max. For a versatile overhead conveyor, chainveyor enclosed track power and free allow more efficient and effective handling of product. Attached to the power chain are pusher dogs that push the load along the free track. The chain is made up of mechanical parts and forged parts. Single chain merge application lateral force on belt in one direction only double chain merge application lateral force on belt in two directions technical specifications generical technical data max. The chain dog will engage the trolley from the top of the. Conductixwampfler conveyor systems 8 overhead monorail system with loop conveyor the system loop conveyors are technically and qualitatively advanced overhead conveying systems. Typically the merging process is needed to combine product from upstream pick modules with multiple lines, into a single stream of product on a single conveyor. A range of monorail overhead conveyors suitable for handling a wide variety of products from many industry sectors. This guide has been developed for use with renold conveyor chain to help in specifying the right chain and lubrication for your conveyor system. Selecting the right chain for a given application is essential to obtain long service life. Overhead friction conveyor is mounted to overhead steel hanging from building to eliminate any floor usage.
If able to use multiple drives, a single path can be several thousand feet. Allows workers to walk around product and work under unit. This solution is far more cost effective than using fully automatic conveyors. Last year we upgraded a 200 tray conveyor with 6 belt driven feed conveyors. Rexnord flattop engineering manual this engineering manual has been developed to help you with the need for specific engineering information. Arbtm activated roller belttm merge system arb tm activated roller belt systems can be designed to merge, divert, align, center, turn, sort and descramble. From engineering and service to manufacturing and installation, daifuku webb and american conveyor groups dedicated teams will work with you to.
Chain conveyors are capable of indexing or twoway applications depending on the type of drive used. The enclosed track design eliminates many moving part found in standard ibeam power and free overhead conveyor. The conveyor was set approximately 7 feet from the floor to allow workers and batch carts to pass beneath, and the hooks were made to a length that would allow for good operator ergonomics. They are electro pneumatically actuated and installed into the conveyor rails as a complete assembly. The uni chains product range builds on the development and manufacturing of slat top chains in steel and plastic crate chains for heavy loads plastic chains with molded inserts. The overhead chain conveyor is a costeffective solution wherever large quantities of material to be transported are to be transported at a constant speed.
An overhead conveyor system offers many advantages in terms of the ability to transport products, pieces or parts in unused plant spaces above the work area. This is a great place to get started in determining which system is best for your facility. Track shroud a hoodlike structure which encases the overhead conveyor track to prevent dust, paint, or chemicals from coming into contact with the overhead track, power chain and trolleys. Placing heavier and larger objects on a lighter duty conveyor system will add stress and wear to not only. X type rivetless chain drop forged rivetless chain. This makes for a low maintence system and the modular enclosed track is easier to install.
Overhead conveyor manufacturers suppliers iqs directory. Larger loads of up to 440 or 880 pounds can be supported by two or four trolley load bar arrangements. Each loading conveyor would use the one photo eye before its loading point. Srs enclosed track conveyors are designed and built with the principle of increasing productivity and product storage. Move products through assembly then to a storage area. From simple sprayfinishing solutions to largescale robotic systems. Transport loads that dont travel well on a traditional conveyor. The chain conveyor is fitted with horizontal and vertical bearings, mechanical parts and forged parts. There are different types of drive configurations depending on. Section 8 table and accessory parts quick reference. Unibilt overhead trolley conveyor components and replacement parts are available from our large atlanta warehouse inventory.
This system utilises any manual conveyor system and powers it through ovens, spray booths or any area where manual operation is not practical. Chain conveyors provide smooth, continuous flow of product under positive control. Wherever continuous or cycled material flow is needed for large quantities of items, this system is a costeffective solution. X458 conveyor chain for overhead conveyor chain systems are drop forged from highstrength steel, precision forged and finished. In a power and free conveyor, the dimension from the top of the dual channel free track to the bottom of the power track ibeam. Mcginty conveyors, inc, monorail overhead conveyors, floor conveyors, rotary conveyors, power and free conveyors, saferail, zigzag chain conveyor, inverted zigzag, tireretread monorail conveyor side track conveyors, ibeam conveyors, twintrak power and free system, overway power and free conveyors, floor conveyors, rotary conveyors, new generation rotary, new generation rotary light duty. The xtype pattern is now extensively used in overhead trolley conveyors and its design gives increased strength and the ability to flex transversely on a smaller radius. The xtype chain is manufactured in sizes 348, 458 and 678. Overhead conveyors conveyor systems amber industries. Here you can view and download our most popular catalogs which include pictures, diagrams, specs and more. Specially designed for manufacturing, warehousedistribution centers and airline baggage applications. Unibilt overhead conveyor replacement parts 18773551511. A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. Paclines s60 system is a high capacity, enclosed track chain conveyor designed for stability in conveying heavy duty loads.
It can be a source of information when a new conveyor has to be designed. Top 10 preventative maintenance tips for product handling. Conveyors are able to safely transport materials from one. Our conveyor was able to move items at contract supply through the paint spray booth, incline to the ceiling where it wound back and forth to allow the precise drying time required, and then moved down to the floor. Many chain onedge conveyors designs, other than ours, are utilized today in the finishing industry.
Chainveyor power and free overhead conveyor chainveyor. In this configuration, packages move continuously at lower conveyor speeds while still meeting throughput requirements. We used photoeyes to check for a empty tray before each loading conveyor. All chain to chain transfers are made utilizing direct chain to chain contacts, eliminating all pushers, air cylinders, parasitic chains and or tight bite track sections. Regularly fitted each 180 mm, forged parts of chain have the role of receiving the transported loads. Daifuku webb unibeam and unibilt overhead conveyors. Oven preheat, baking, drying, flash off and curing. Setup time for a sukup doublerun conveyor is about half that of other companies because the paddles come preattached to the chain. Multistrand chain conveyors are used for doublepitch roller chains. The largest meat processing company in spain invested 5 million euros in a new packaging line and upm conveyors supplied a food tray switching system to allow product in trays to be automatically diverted to any of four film sealing machines without losing orientation at a rate of 150 per minute. Direction of travel single chain merge conveyor merge in one direction double chain merge conveyor merge in two. Comparing combining conveyors and merging solutions. Parts are hardened to increase resistance to wear, corrosion, and shock loads. Avoid misuse of conveyors the misuse of a conveyor is a common cause of reducing the life of a conveyor system.
They are as many possibilities of hanging on workpieces at conveyor chain. With only one drive, it can snake around obstacles and incline and decline in very short distances. Chain and roller conveyors are short runs of two or more strands of doublepitch chain conveyors built into a chain driven line roller conveyor. The x number designation of ibeam conveyors is a combination of the chain pitch 3,4 or 6 and the diameter of the chain pin. The classic system of overhead conveyor technology is particularly suitable for use in extreme environmental conditions and in enclosed spaces. Top 10 preventative maintenance tips for product handling conveyors 10. Corrosionresistant acme thread takeup screws at head. This system has the ability to stall the product until it is in proper sequence before entering the merge. The front carrier activates the switch merge ne carrier stop with pneumatic cylinder right hand exit switch typical exit switch. Webb rivetless x458 conveyor chain provides the smoothest chain pin bearing surface in the industry, minimizing the initial breakin period. A chain conveyor can be installed parallel to the conveyor carrying the load in order to power the movement.
Conveyors are especially useful in applications involving the transportation of heavy or bulky materials. The conveyor was designed to route through the three existing booths. Interroll angle merge conveyors facilitate the merging or diverging of two conveyor lines in a smooth and efficient manner. Accumulate workinprogress between workstations and deliver when needed. For full resolution catalogs and other material regarding our products. Overhead conveyors utilize a single rail, whether manual or driven, from which the conveying means and load handling takes place over work areas. Angle merges for merging or diverging operations, interroll has what you are looking for. Please note that these manuals contain operating information, service parts diagrams, maintenance procedures, and specifications covering our standard system components and certain standard options and accessories. Heavyduty construction makes these conveyors ideally suited for harsher environments where dirt, grease, heat, oil and other contaminants are present.
Technical selection guide for conveyor components webb chain. Intellitraks highlyflexible conveyor systems are not only costeffective, but are cleaner, quieter and safer than traditional power and free systems with very little maintenance required. Overhead conveyors mississippi tennessee overhead conveyors. We have guides that help you design your system to fit your space. This is especially important on the return side of the conveyor as this requires different methods of support. Mar 23, 2014 servo belt conveyors merging bags overhead. The live roller conveyor simply and economically merges products without the use of clamps, stops or controls.
Reduce slack and adjust tension on your roller chain or belt. A conveyor system is often the lifeline to a companys ability to effectively move its product in a timely. To fluidly merge two or more lines into one without long accumulation lines, controls, or stopandgo motion, intraloxs arb perpetual merge combines an arb merge with a registration and metering conveyor. Conveyor systems are used widespread across a range of industries due to the numerous benefits they provide. Convoynort overhead monorail chain conveyor series. Trolleys for overhead conveyor systems come in many styles and types depending on the application and cost. The significance of the renold conveyor chain design is emphasised, followed by guidance on selection procedure. Overhead conveyor systems are typically used to convey unit loads in a variety of industrial applications, such as. Overhead conveyor suspends loads from a powered chain with specialized carriers that gently support awkward items.
Optional fixedposition bed idler rollers are available for extraheavy product loads. For over 100 years, our commitment to using the best materials and employing skilled machinists and assemblers. An overhead chain conveyor is absolutely the most flexible conveyor available. Introduction drop forged rivetless chain is used extensively for trolley conveyors, drag conveyors and flight conveyors. Drive the drive is available as a reversal drive, a caterpillar drive, or a dip arc drive. Industrial processing painting system uh5705s overhead conveyor chain specification. Prevent chain and belt slippage and protect your drive mechanism from interference. When creating the perfect conveyor system, you need to make sure you follow a few steps. Conveyor load conveyor speed at cl ambient temperature drive data rated voltage power motor type drive mount end roll. Servo belts can be integrated into horizontal merge applications and vertical or overhead combining applications. Uh5075 overhead trolley conveyor which also called fiveton conveyor is widely used for workshops continual conveying such as surface treatment, paint spray, drying, cooling and finished product off line etc for furniture factory, bicycle plants, electronic products factory, hardware factory and auto plants etc. Blplanar chains other overhead conveyor products drop forged rivetless chain.
Interroll belt conveyor solutions spirals, lifts, merges. Products that cannot be moved on traditional roller conveyors can be moved by a multistrand chain conveyor. The enclosed track overhead conveyor incorporates chain protection, tight radii, caterpillar drives and fully automated sorting power and free features. As 17552000 2 preface this standard is the result of consensus among representatives of the standards australia committee sf25, guarding of conveyors and. Overhead conveyor systems, design, and parts bastian. With 47 years experience, the original c250 overhead conveyor system is a smart investment. Technical selection guide for conveyor components webb. Convoynort overhead monorail chain conveyor 1200 series. Overhead conveyors can be installed to follow almost any continuous path, changing direction both horizontally and vertically. Overhead conveyors prev next specialists in overhead conveyor systems, the automotive, appliance and tire industries, etc. Overhead conveyors are what people are generally thinking about when they hear the word conveyor. The conveyor chain is fitted with horizontal and vertical wheels with bearings. This manual can also be used as a reference book when a conveyor is going to be modified, during an overhaul or for troubleshooting.
Our friction drive system is more costeffective, flexible and easier to maintain than traditional chain conveyors. It is an ideal chain for these applications due to its high strength to weight ratio, its ability to flex in both the. The curves or bends of overhead conveyor are arched sections. They take advantage of the generally unused vertical space above the working area. X458 conveyor chain oem jervis webb order online 10 ft. Gates gates are needed when conveyor sections branchout or merge. Conveyor systems allow quick and efficient transportation for a wide variety of materials, which make them very po pular in the material handling and packaging. Daifuku webb provides a wide variety of industial conveyors including the renowned chain conveyors, the unibilt enclosed track inverted and overhead conveyors and the unibeam ibeam conveyors. Overhead monorail, overhead conveyor, power and free. Each loading conveyor would run independent of each other. Conveyor load conveyor speed at cl ambient temperature drive data rated voltage power motor type drive mount.
Our products operate in numerous market segments including automotive, industrial, bakery, food processing, poultry, furniture, paper mill, aerospace and packaging. Painting electrostatic, powder coating, fluidized bed, dip and conventional spray. Our layout guide is an additional tool that can be used in conjunction with the design guide in helping. Specially designed for hanging conveying equipment,with large angle bending space. Overhead conveyor systems, design, and highperformance chain from richardswilcox increase efficiency and automate processes for your company. The carriers are attached to the free trolleys and are normally engaged to the power chain by an attached pusher dog assembly on. Cema standard 6011995 pdf version 2003 unit handling conveyors overhead trolley chain conveyors cema standard no. Overhead conveyors engineering solutions for all your hang ups. Whether the need is for replacement conveyor chain, straight or curved track, spring takeup, caterpillar drive assembly, gear reducer, chain attachments, individual trolleys, etc.